GRC / MATERIALS & SPECIFICATIONS

Know the material.Specify the detail.

Composition, manufacture and typical properties of GRC, alongside architectural details from our projects.

Arched profiles architectural application

DETAILS FROM OUR PROJECTS

Arched profiles

The repeated arches and cornices of Luxor Corniche.

01 / ARCHITECTURAL APPLICATION

Photographs show architectural applications from the project archive. Colours and surface appearance are agreed through project samples.

COMPOSITION & CONTROL

The mix matters.

Fibre type, fibre content, aggregate grading, water–cement ratio, compaction and curing all influence the finished GRC. Raw materials and production controls must be considered together.

Emaar Mivida Compound — stone facade and framed windows
Texture / Surface character
El Masa Mall — interior architectural detail
Profile / Depth & relief

TECHNICAL REFERENCE / GRC

Typical materialproperties.

Reference ranges for hand-sprayed GRC. Mechanical values refer to the material at 28 days; they are not structural design values or a certificate for a supplied product.

TECHNICAL REFERENCE / GRC
PropertyTypical rangeBasis
Dry density1,900–2,100 kg/m³Normal-density GRC
Flexural strength / MOR18–30 N/mm²Hand-sprayed / 28 days
Limit of proportionality / LOP5–10 N/mm²Hand-sprayed / 28 days
Ultimate tensile strength / UTS8–12 N/mm²Sprayed GRC / 28 days
Thermal conductivity0.5–1.0 W/(m·K)Depends on moisture content
Thermal expansion10–20 × 10⁻⁶ /°CDepends on moisture content

Typical ranges are cross-checked against the GRCA Practical Design Guide. Project acceptance is based on the specified grade and verified testing.

RAW MATERIALS

A controlledcomposition.

01

AR glass fibres

Alkali-resistant chopped strands reinforce the cement matrix. The supplied technical profile uses approximately 5% fibre by weight for sprayed GRC.

02

Cement & fine aggregate

Portland cement and washed, dried sand form the mortar. The company profile specifies a maximum sand size of 1.18 mm for sprayed GRC.

03

Water & admixtures

Clean water and correctly dosed admixtures control workability, cohesion and setting. Dosing follows the manufacturer’s instructions.

04

Pigments

Pigments can colour the material. Uniformity is checked against agreed samples and controlled through batching and production.

PERFORMANCE IN SERVICE

Design for thewhole component.

Moisture movement

Cement-based materials shrink on drying and expand when rewetted. Joints and fixings must accommodate moisture and thermal movement.

Exposure & resistance

Chemical resistance depends on the cement matrix, permeability and exposure conditions. Acidic or sulphate-bearing environments require project-specific assessment.

Sound & temperature

Panel thickness, mass and assembly affect acoustic performance. GRC can be combined with insulation; the material alone does not define the thermal performance of the wall.

MATERIAL ENQUIRIES

Discuss yourmaterial requirements.

Enquire about specifications